Pharmaceutical industry and medicine technology

TRAPO has been developing hygienic design for high care areas

We know the high demands on components and lines for the highly sensitive production area of the pharmaceutical industry and medicine technology. Thanks to many years of experience and developing, we offer customized solutions: with special cleanroom expertise and solutions for cleanroom classes ISO 1 to ISO 4.

Our solution for your products

TRAPO meets the global challenge of handling Pharmaceutical industry and medicine technology carefully in their packaging.

Sichtverpackung TRAPO Blister
Nadeln TRAPO GmbH Sterile needles
Infusionsflaschen TRAPO GmbH Infusion bottles
Infusionsbeutel TRAPO GmbH Infusion bags
Ampullen TRAPO GmbH Ampoules
Aerosoldosen TRAPO GmbH Aerosol cans
Kartons TRAPO GmbH Cartons

Product portfolio

Pick and Place TRAPO GmbH

Pick and Place

Picking in the clean room area:
High performance and absolute repeatability.

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Pick and Place

Sterile needles for use in surgery

Needle-thread combinations must be available in hospitals and medical offices, sterile and ready for use. A pick and place application from TRAPO feeds the needle-thread combination to the continuous aluminum foil. A second aluminum foil is placed over it, welded and perforated.

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Kartonbefüllung TRAPO

Carton filling

Packing in cardboard boxes - including instruction leaflet and quality control.

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Carton filling

Fan chain for packaging infusion solution

The specification of the manufacturer Fresenius was to handle and pack infusion bottles effectively. The sterile solutions are erected via a fan chain specially developed for this application and packaged in a combination of bottles, package inserts and cardboard packaging. In addition, TRAPO performs quality control using scales and sensors and documents the closing of the cartons, which are then palletized.

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Roboter Palettierer

Palletizing and depalletizing

Removal, provisioning and safe packaging: palletizing and depalletizing in the clean room.

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Palletizing and depalletizing

Efficient palletizing and depalletizing of bottles.

In this application for the pharmaceutical industry, bottles are carefully depalletized with optimized bottle grippers, made available for filling via TRAPO conveyor technology, and then safely palletized. TRAPO technology that requires the utmost care, safety and expertise in hygienic design – with consistently high performance.

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TRAPO Wrapping System

Load securing

Wrapper for securing pallets of medical devices.

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Load securing

Intermodal transport: pallet securing with wrapper

If medical technology products are packed in cartons, layers are formed and the entire pallet load is secured fully automatically by the TRAPO Stretch Wrapper (TSW series). In the process, the entire pallet is wrapped with film at high speed – this is how manufacturers ensure the required transport security.

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TTS

Automatic guided vehicles

AGV shuttles as flexible helpers for small batch sizes and frequently changing margins.

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Automatic guided vehicles

Autonomous, in-plant transports

Rigid conveyor technology blocks space – driverless transport systems are a highly efficient alternative, enabling multiple use of existing space. The added safety is achieved, among other things, by dispensing with forklifts. Instead, a swarm of autonomously operating TRAPO Transport Shuttles (TTS series), which are monitored and controlled by TIM as an overall unit, operates in hazardous areas.

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Konventionelle Fördertechnik TRAPO GmbH

Conventional conveyor technology

Custom solutions for safe transport in high care areas.

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Conventional conveyor technology

Efficient conveyor systems for medical technology needs

TRAPO wrote the first chapter of its success story with conveyor technology. Today, we offer rigid, proven components as well as mobile conveyor systems. We have particular expertise in the field of hygienic design for high care areas. Made in Germany – the entire portfolio of conveyor systems is manufactured at our headquarters. Special components for the needs of the pharmaceutical industry in a sterile production environment are produced there in the stainless steel production facility. In this TRAPO application, trays for hospital use are conveyed to the sterilizer – and removed after sterilization.

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Mensch-Roboter-Koloaboration

Cobots

Assistant robot for clean room production.

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Cobots

Smart robotics for “colleague” robots

The design of the interaction between man and machine is firmly anchored in TRAPO’s mission statement: to humanize workplaces and achieve production processes of consistently high quality. Cobots are equipped with multifunctional, individual robot grippers in accordance with their task in high care areas of the pharmaceutical industry. They provide support as stationary jointed-arm robots, can be moved on rails or achieve maximum mobility – if they are placed on a TTS series automated guided vehicle.

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TIM -TRAPO Intelligent Management System

Medical technology 4.0

Web-based data collection, analysis and plant control solutions.

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Medical technology 4.0

Monitor plants – evaluate data – avoid downtime

Everything in view: Monitor plants – evaluate data – avoid downtime
TRAPO recognized early on that a central management system is required for efficient plant control. TIM, the TRAPO Intelligent Management System, was developed in response to this requirement. TIM is the result of our experience; a system developed from mechanical engineering for practical application.

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Case Studies

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